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klinger:ut100 [2018/08/20 05:44] – [mcmaster] mcmasterklinger:ut100 [2025/08/04 21:23] (current) – external edit 127.0.0.1
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 McMaster inventory 2018-08-15 McMaster inventory 2018-08-15
-  * 1x UE30/50mm: original pr0nscope y stage, probably moderately worn gears+  * 1x UE30/50mm: original prawnscope y stage, probably moderately worn gears
   * 1x UE30/50mm: bad shaft coupling   * 1x UE30/50mm: bad shaft coupling
   * 1x UE30/50mm: bad shaft coupling (trashed a few years back)   * 1x UE30/50mm: bad shaft coupling (trashed a few years back)
   * 2x UE72/50mm: on order   * 2x UE72/50mm: on order
-  * 2x UE30/50mm: drop in pr0nscope replacement+  * 2x UE30/50mm: drop in prawnscope replacement 
 + 
 +====== Bolt pattern ====== 
 + 
 +M4 screws 
 + 
 +For some reason the counter-bored holes at the base are tapped. I drilled them out to make an M4 bolt slide through 
 +  * #14 (0.182") drill to match existing holes 
 +  * Note M4 diameter: 4 mm => 0.157" 
 + 
 +There are feedthroughs that probably allow unbolting a lower stage without unbolting the upper stage (ie remove XY stage from a baseplate) 
 + 
 +Looks to be 63 mm bolt spacing 
 + 
 +Looks like you need at least 0.15" clearance from bolt shoulder to top. I observed that 0.155 bolts were getting scraped, 0.150 seemed fine. To be safe, I turned bolt tops down to < 0.13. This was done by holding bolts in a drill while using a Dremel cutting wheel to sand them down.
  
  
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 Official controller is CC-1, which can handle UE72 and UE30 Official controller is CC-1, which can handle UE72 and UE30
 +
 +===== UE30 =====
 +
 +{{mcmaster:klinger:ut100:gear1.jpg?300}}
 +{{mcmaster:klinger:ut100:gear2.jpg?300}}
 +{{mcmaster:klinger:ut100:gear3.jpg?300}}
 +
 +Above: UE30 gearbox
  
  
 ===== UE30 encoder stepper retrofit ===== ===== UE30 encoder stepper retrofit =====
  
-pr0nscope attached an MDrive17 stepper to the encoder by doing the following:+{{mcmaster:klinger:ut100:encoder_conversion.jpg?300}} 
 + 
 +Above: removing encoder. Middle picture shows encoder disk holder, although encoder disk has fallen off 
 + 
 +prawnscope attached an MDrive17 stepper to the encoder by doing the following:
   * Used a scrapped MDrive17 for brackets   * Used a scrapped MDrive17 for brackets
   * Unbolt encoder cover   * Unbolt encoder cover
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 ====== Stage ====== ====== Stage ======
 +
 +{{mcmaster:klinger:ut100:in1.jpg?300}}
 +
 +Above: stage open ,showing a sheared coupler
  
 If you crash the axis, an internal shaft coupler may shear (oops). TODO: figure out replacement part number If you crash the axis, an internal shaft coupler may shear (oops). TODO: figure out replacement part number
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 ====== Connector ====== ====== Connector ======
 +
 +{{mcmaster:klinger:ut100:improvised_connector.jpg?300}}
 +
 +Above: improvised connector
  
 {{:klinger:ut100:jaeger19.png?600|}} {{:klinger:ut100:jaeger19.png?600|}}
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   * I'm making same cables   * I'm making same cables
   * Stepper wire: Molex 1552200235 (16 AWG, multi-conductor, 5 conductor)   * Stepper wire: Molex 1552200235 (16 AWG, multi-conductor, 5 conductor)
 +
 +
 +====== Assembly ======
 +
 +To remove the shaft coupler: remove the set screw at the bottom of the stage. Then rotate shaft until the second set screw lines up with the just opened hole
  
 ====== mcmaster ====== ====== mcmaster ======
  
 ^ Unit ^ Travel (mm) ^ Motor ^ Notes ^ ^ Unit ^ Travel (mm) ^ Motor ^ Notes ^
-| 1 | 50 | UE-30PP | pr0nscope X, sheared coupler | +| 1 | 50 | UE-30PP | prawnscope X, sheared coupler | 
-| 2 | 50 | UE-30PP | pr0nscope Y |+| 2 | 50 | UE-30PP | prawnscope Y |
 | 3 | 50 | UE-30PP | Broke years ago, threw out | | 3 | 50 | UE-30PP | Broke years ago, threw out |
 | 4 | 50 | UE-30PP |  | | 4 | 50 | UE-30PP |  |
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 Maybe get some OEM350-RC Maybe get some OEM350-RC
 +
 +UE71
 +  * 103-770-11 motor: https://www.hobbielektronika.hu/forum/getfile.php?id=165680
 +
 +
  
 ====== References ====== ====== References ======
klinger/ut100.1534743863.txt.gz · Last modified: 2018/08/20 05:44 by mcmaster